Solution - WELLAUTO

[Application Case] Bus busbar + 500E solution applied to packaging equipment

April 29, 2026 66

Packaging needs to be tailored to different product characteristics and market demands, selecting appropriate materials and design schemes to place products into specific containers, bags, boxes, bottles, and other packaging materials. The core purpose is to protect the product and reduce damage during transportation, display, and sales. Pain Point 1: Cumbersome Wiring. Traditional solutions involve a main control cabinet and five independent control cabinets, resulting in relatively long cabling. Running all signal cables to the main cabinet is not only time-consuming and labor-intensive but also increases costs. WELLAUTO's solution using a bus busbar + AU7 500E only requires laying power and network cables; each independent unit…

[Application Case] Discrete I/O applied to an automated circulation line outside a lithium battery kiln

April 24, 2026 79

The automated conveying equipment for the external circulation line of the kiln is currently mainly used in the sintering process of lithium battery positive and negative electrode materials (lithium iron phosphate). Its core function is to realize the quantitative filling, leveling, and cutting of powder raw materials before sintering in the kiln, and simultaneously complete the lifting, unloading, and cleaning processes after sintering. Ultimately, it achieves a fully automated and intelligent conveying system for the circulation of sintering containers and materials within the sintering section. The automatic circulation process of this equipment is as follows: kiln outlet receiving → distributing → crushing → lifting → unloading → cleaning → inspecting → loading → shaking → cutting → stacking → kiln…

[Application Case] Controller + IO assists in the pretreatment of chemical raw materials

April 14, 2026 82

WELLAUTO Huamao Oute, April 10, 2026, 18:12, Guangxi (1 person) Chemical product production mainly consists of four core stages: raw material processing, chemical reaction, product separation and purification, and packaging and storage. Raw material processing lays the foundation for subsequent production and directly affects the efficiency and quality of the entire production process. During raw material processing, physical treatments such as crushing, screening, and drying to reduce the moisture content to 0.5% are typically required. Chemical treatments such as pickling for rust removal, desulfurization, and dephosphorization are also necessary. Finally, the raw materials are precisely measured according to the reaction equation and mixed in proportion to complete the entire raw material process…

[Application Case] Distributed I/O applied to automatic control teaching equipment

April 3, 2026 100

The immersive reading experience in an automatic control teaching device is part of a comprehensive teaching and training system integrating simulation, computer control, and other professional courses. It is widely used in automatic control courses and vocational skills competitions in higher education institutions and vocational schools. The device features a modular design, supports visual operation, and achieves a deep integration of theory and practice. This helps students intuitively understand automatic control principles, stimulates their experimental interest, and effectively improves their theoretical and practical abilities. The automatic control teaching device can simulate typical production line tasks, covering tasks such as handling, assembly, grinding, polishing, and gluing by industrial robots…

Application Case】The IO-Link solution is applied to the NIC production line for new energy vehicle inverters

March 23, 2026 117

Inverters are the "heart" of the powertrain system in new energy vehicles. Their efficient DC-AC conversion, precise motor control, and energy recovery functions act like the pumping function of the heart, playing a crucial role in ensuring the stable operation, range, and power performance of electric vehicles. The new energy vehicle inverter (NIC) assembly line includes complex processes such as robotic assembly stations, automatic screw tightening systems, pressing equipment, automatic dispensing/applying equipment, power module mounting equipment, welding equipment, and testing equipment. A highly automated, high-precision, and high-reliability production and assembly process ensures inverter performance. Pain Points and Challenges: Pain Point 1: Information…

[Application Case] IO-Link solution applied to automotive seat assembly line

March 13, 2026 135

As the core seating device for drivers and passengers, car seats not only need to provide a comfortable riding experience but also ensure driving safety throughout the entire vehicle's journey. They are mainly composed of key components such as foam padding, backrests, safety locks, and headrests, and are a core embodiment of automotive safety and comfort. In the current automotive market, cost reduction and efficiency improvement have become core industry demands, and car seat design is also moving towards "simplified structure, iterated materials, and upgraded processes." While balancing seat comfort, safety, and intelligence, achieving component simplification through technological optimization to improve product strength and usability is crucial for seat assembly lines…

[Application Case] The AUEX module is used in the automotive battery power distribution management unit (BDMU)

March 5, 2026 127

In the current automotive battery field, cost reduction and space optimization have become core requirements. The high integration of the Battery Distribution Unit (BDU) and Battery Management System (BMS) has become the mainstream trend in the industry. The integration of the two forms the Battery Distribution and Management Unit (BDMU), significantly improving the overall performance and economy of the battery system. The core advantages of the integrated solution are significant: in terms of space utilization, the integration of the BDU and BMS frees up more reserved space for battery pack capacity expansion…

[Application Case] AUEX-Temperature Control Synergy: Optimization of Continuous Reactor Applications

February 25, 2026 155

Continuous reactions utilize pumps to deliver materials, completing the chemical reaction in a continuous flow mode. A typical continuous flow reactor comprises eight core functional areas: fluid and reagent delivery zone, mixing zone, reaction zone, quenching zone, pressure regulation zone, collection zone, analysis zone, and purification zone. The reactor is equipped with stirring equipment, a real-time temperature and pressure monitoring system, and safety valves. It employs proportional flow control technology and segmented adjustment of the heat exchange medium to achieve stable control of key parameters during the reaction process, providing a fundamental guarantee for reaction efficiency and safety. Pain Point 1: Temperature is prone to runaway. Continuous reactors, due to the high heat and temperature of reaction…

[Application Case] Ensuring Workpiece Performance: Stable Operation Solution for Metalworking Cooling Systems

February 11, 2026 137

Metalworking part cooling devices are core auxiliary equipment in metal cutting, forming, and other processes. During processing, they quickly remove heat from the workpiece, preventing deformation, changes in metallographic structure, or performance degradation due to overheating. This equipment ensures the stability of machining accuracy, surface quality, and workpiece mechanical properties. Pain Point 1: Harsh Machining Environment. Machining sites commonly experience harsh conditions such as coolant splashing, dust accumulation, and oil corrosion. The AUCB 8A0B module adopts an industrial-grade metal shell and a fully sealed potting process, achieving an IP67 protection rating. It effectively resists the intrusion of dust and water, operating in harsh environments…

[Application Case] A Solution for Precise Dimension Detection of Body-in-White Based on the AUEX IO Module

February 4, 2026 142

The vehicle body is the core component of the entire vehicle, composed of hundreds or even thousands of sheet metal parts of varying sizes and shapes, precisely assembled through processes such as welding, riveting, and gluing. These components together form the basic framework of the vehicle body, and this stage of the body is what the industry commonly refers to as the "body-in-white." As one of the core processes in vehicle manufacturing, the assembly precision of the body-in-white directly determines the subsequent assembly quality and driving safety of the entire vehicle, making it a critical node in quality control during automobile production. During the body-in-white manufacturing stage, the precision control of key dimensions is particularly important. Due to the complex structure and numerous connection points of the body-in-white, even a slight dimensional deviation…

[Application Case] IO-LINK four-level expansion applied to lithium battery pack module lines

January 6, 2026 197

The automated lithium battery pack module line achieves intelligent assembly and testing. Through processes such as component cleaning, gluing, cell stacking, and insulation withstand voltage testing, different module arrangements, welding, and testing schemes are designed for batteries of different specifications. Pain points of the lithium battery pack module line: 1. The lithium battery pack module line has many processes and a long production line. The high protection level of the IP67 distributed IO modules allows for external installation next to the workstation; the maximum spacing between IO-Link slave modules is 20m, and the maximum distance can reach 80 meters with four-level IO-Link expansion. Fault information is unclear, and maintenance is difficult…

[Application Case] Optimization Solution for IP67-E Series Injection Pen Assembly Line

December 24, 2025 211

While various industries are developing rapidly, many treatment methods, such as pharmaceutical injection pens, have come into the public eye. Among them, for diabetic patients, insulin injection pens are a core tool for daily blood sugar management, ensuring their health by administering insulin at regular intervals and in measured doses. The specially designed concealed needles and painless injection technology of medical injection pens minimize the psychological burden on patients, relying on precise control at every stage of the production line. The assembly process for medical injection pens involves filling the pen cap with the filler material, placing the pen body on the cap, rotating the measuring device relative to the pen body, and…

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