Solution

With the rapid pace of electronic product updates and continuous performance upgrades, manufacturing processes are constantly being adjusted and optimized. This characteristic directly results in very few universal production equipment in the electronics industry—most equipment needs to be specifically optimized or even redesigned according to the process requirements of specific products. Significant differences exist in product specifications, manufacturing processes, and workshop environments among different manufacturers, and the lack of unified product standards further exacerbates the non-standardized nature of production equipment, creating an industry norm where "product characteristics determine equipment form."

However, the non-standardization of simplified 3C non-standard automated equipment is not entirely "unpredictable." The core logic of this type of equipment is to customize it by adding specific product process requirements to the framework of general technical standards; in terms of component selection, mature standardized components such as motors, cylinders, touch screens, PLCs, and indicator lights can still be widely used. Although its overall structure is not as complex and precise as professional standard equipment, it can quickly and accurately realize various action requirements for production by means of the "standard components + customized combination" model, balancing flexibility and practicality

Non-standard equipment process

Mechanical structure design: The design needs to be based on the working principle and requirements of the equipment, select a suitable transmission device, and consider factors such as transmission efficiency, transmission ratio, and transmission accuracy. It also needs to design suitable mechanical parts to ensure that the mechanical action requirements can be fulfilled after assembly

Electrical design: Selecting appropriate sensors and electrical components requires consideration of factors such as measurement range, accuracy, reliability, and electrical safety, in order to choose the final electrical control system solution

Solution

This high-frequency RFID reader improves identification efficiency by using non-contact tag reading and writing, and boasts an IP67 protection rating and strong anti-interference capabilities. The ability to read and write tag information enables traceability of production records, reduces errors from manual operation and data entry, and promotes advancements in information management and tracking

WELLAUTO AU3 IHR-3004-TCP high-frequency reader adopts a core working mechanism of "active activation + signal reception": it accurately activates passive RFID tags through radio frequency; after the tag responds, it quickly receives the stored data transmitted back by the tag, and relies on the TCP communication protocol to stably transmit the data to the background control system, realizing efficient collection and linkage management of tag information

In terms of product quality control, the RFID reader undergoes rigorous multi-dimensional reliability testing, including high and low temperature environment adaptability testing, waterproof performance verification, electromagnetic interference resistance testing, and long-term operation fatigue testing, to ensure that every delivered product has excellent performance and long-term reliable operation