Media Center

In the wave of industrial upgrading towards intelligent manufacturing, "Industry 4.0" has gradually permeated from a hot industry concept to all aspects of production and manufacturing. However, most manufacturing enterprises still face pain points such as difficulties in implementing intelligent upgrades, insufficient production line flexibility, and the inability to unleash the value of data, causing Industry 4.0 upgrades to become mere slogans. In fact, the core logic of Industry 4.0's implementation lies in breaking the rigid constraints of traditional production lines through data collection across all production modules and end-to-end data collaboration, thereby achieving flexible and intelligent iteration of production processes.As a benchmark enterprise in the field of domestic industrial intelligent control systems, Huamao Auto, with over a decade of in-depth technological cultivation and practical accumulation, uses data collection as its core approach to build a full-stack technology system and customized solutions, helping manufacturing enterprises achieve substantial implementation of Industry 4.0 and promoting flexible production line upgrades from "ideal" to "practical application."

Huamao Auto has always adhered to the product philosophy of "systematically advancing products and software defining hardware." It deeply understands that the essence of Industry 4.0 is not a mere accumulation of concepts, but rather the precise collection of comprehensive data from all modules, equipment, and workstations on the production line. This breaks down information silos in the production process,constructs a closed-loop system of "data collection—transmission—analysis—application," andachieves seamless integration from monitoring and control, human-machine interaction to data storage and decision optimization. Ultimately, this endows the production line with the flexible capabilities of autonomous adaptation, flexible adjustment, and efficient collaboration, helping manufacturing enterprises reduce costs, improve quality and efficiency, cultivate new productivity, and enhance core market competitiveness.

As a national-level specialized and innovative "little giant" enterprise, Huamao Auto has focused on the core field of industrial intelligent control systems since its establishment in 2012. With the corporate philosophy of "Creating Value with You Through Craftsmanship," the company has continuously increased its R&D investment,building a full-chain product matrix covering the "control layer—field layer—execution layer." It has created flexible production line upgrade solutions adaptable to multiple industries and scenarios, breaking the monopoly of foreign industrial control products with its core technological strength and promoting the deep application of Industry 4.0 technology in the domestic manufacturing sector.Based on a deep understanding of the logic of flexible production line upgrades, we clearly understand that data acquisition is the "first mile" of flexible upgrades, and also the most basic and crucial step. Only by achieving full-scenario, high-precision, and highly reliable data acquisition can we provide solid data support for subsequent data analysis, process optimization, and flexible scheduling. This is also the core starting point for all product R&D and solution design in the company.

The prerequisite for flexible production line upgrades is comprehensive data perception and accurate data collection. However, in actual production scenarios, the data collection environment varies greatly across different industries and workstations. Some workshops have high temperatures and humidity and a lot of dust, some have scattered equipment layouts and limited installation space, and some need to be compatible with old equipment. These are all practical challenges that manufacturing companies face in the data collection process

Huamao Automotive has deep expertise in the core technology of data acquisition. Leveraging the technological accumulation of its independent R&D team and incorporating practical feedback from over a thousand enterprises,it has launched multiple series of core products, including distributed I/O systems, industrial communication gateways, and I/O-Link modules. With its high compatibility, high reliability, and high accuracy, Huamao Automotive achieves comprehensive data acquisition across all scenarios and parameters of the production line, fully covering the production needs of discrete manufacturing, process manufacturing, and other fields.Whether it's the operating parameters such as speed and load of roller conveyor lines in the logistics equipment industry, the precision data such as assembly position and tightening force of seat assembly lines in the automotive parts industry, or the real-time operating status such as voltage and temperature of lithium battery PACK production lines in the new energy industry, Huamao Automotive's data acquisition products can accurately capture these parameters. Even for minute signal fluctuations and parameter deviations, it can efficiently identify and provide real-time feedback, offering precise data support for flexible production line scheduling and parameter optimization, effectively solving practical data acquisition challenges.

Compared to the pain points of traditional data acquisition solutions, such as cumbersome wiring, poor equipment compatibility, large data acquisition errors, and difficulty in troubleshooting, Huamao Oute's acquisition module has formed a differentiated competitive advantage through technological iteration and structural optimization, further consolidating the data foundation for flexible upgrades of production lines

AU7 3000 series three-stage I/O module:Equipped with channel-level diagnostic technology, it can independently detect and monitor each input/output signal in real time, with fault location accuracy down to a single channel, greatly improving the accuracy and stability of data acquisition, while shortening the fault diagnosis cycle and reducing operation and maintenance costs;

The industry's smallest IO-Link slave module, M8,features a compact design that can flexibly adapt to various complex and confined installation environments. It perfectly meets the data acquisition needs of dispersed equipment layouts in discrete manufacturing scenarios and can be installed and debugged without large-scale modifications to the on-site layout.

External I/O products with IP65/IP67 protection rating:Adopting a modular architecture design, the sealed shell has excellent moisture-proof, mildew-proof, and dust-proof performance. It can be directly installed on the production site without occupying control cabinet space. It can stably cope with harsh industrial environments such as high temperature, high humidity, and dust, ensuring the continuity and reliability of data acquisition.

The core value of data acquisition lies in its application. Transforming data from "collection" to "empowerment" is key to the implementation of Industry 4.0 and the flexible upgrading of production lines.Huamao Auto relies on its independently developed WellAUBUS bus technology, industrial SCADA monitoring software, "cloud-edge-device" collaborative data monitoring system, and mobile management APP to build a full-link data collaboration system. This system achieves a closed loop of integration, analysis, computation, and application of dispersed data, making data a true driving force for flexible production line adjustments.Through this collaborative system, manufacturing enterprises can monitor the real-time operating status of each link in the production line, accurately locate production bottlenecks and potential equipment failures, and predict production risks in advance. Simultaneously, they can quickly optimize production parameters and switch product categories based on changes in market demand and order adjustments, without requiring large-scale modifications and wiring adjustments to the production line. This truly achieves flexible and intelligent scheduling of the production line, significantly improving production efficiency and order response speed, and enhancing the enterprise's market adaptability.

To further validate its technological strength and solution feasibility, Huamao Autohas created benchmark cases for flexible upgrades across multiple scenarios, addressing production pain points in various industries. These cases deeply integrate data acquisition technology with industry production needs, achieving a two-way empowerment of both technological and industrial value. In the discrete equipment industry,addressing issues such as complex wiring, high maintenance costs, and insufficient flexible scheduling in roller conveyor lines, Huamao Auto has launched a slim horizontal IO solution. This solution enables lightweight external cabinet deployment, with a single site covering a range of 100-150 meters. It supports expansion with 1+16 modules, and through a module-based installation design, significantly shortens wiring distances, reduces construction and subsequent maintenance costs, and simultaneously improves the control accuracy and operating efficiency of roller conveyor lines, perfectly adapting to the flexible conveying needs of the logistics industry for multiple product categories and batches.

In the automotive seat assembly industry, Huamao Automotive utilizes the collaborative application of the AUPN 6A0B-BUS-E IO-Link master module and the HNPMIO 32DIOP slave module to collect key signals such as assembly position, angle, and force in real time, achieving precise control over assembly accuracy. Simultaneously, data analysis predicts equipment lifespan, reducing unplanned downtime and helping companies achieve flexible assembly of different seat models, improving product qualification rates and production efficiency. In large-scale factory cross-regional production scenarios, Huamao Automotive's EtherCAT bus switches and 800H series distributed IO products achieve end-to-end transmission latency as low as 1ms, with some products achieving IO response speeds of up to 150us. Combined with fiber optic transmission technology, lossless transmission over distances of up to 20km can be achieved, effectively solving the data transmission latency problem in cross-regional networking. This adapts to the flexible production needs of large factories with multiple regions and modules, enabling collaborative scheduling of the entire factory's production process

The implementation of Industry 4.0 is not a distant concept, but a practical action permeating every module of the production line, every data collection, and every parameter adjustment. Its core lies in abandoning slogan-based upgrades and focusing on substantive empowerment. Huamao Auto consistently adheres to the corporate tenet of "insisting on innovation, seeking truth, and operating with integrity," using leading intelligent control system technology, customized flexible upgrade solutions, and efficient and attentive technical services to help manufacturing enterprises break through the rigid barriers of traditional production lines, solve the challenges of implementing intelligent upgrades, and make every piece of production data a core driving force for flexible upgrades. This allows every production line to flexibly adapt to market changes and production needs, achieving simultaneous improvements in production efficiency, product quality, and economic benefits

Currently, the intelligent manufacturing industry has entered a stage of high-quality development, and the upgrading of production lines to be more flexible and intelligent has become an inevitable path for manufacturing enterprises to achieve transformation and upgrading. Huamao Auto will continue to deeply cultivate the field of industrial intelligence, focusing on core technologies of data acquisition and application, continuously iterating its product system and optimizing its solutions. We will drive industrial upgrading through technological innovation, practice the Industry 4.0 concept with a pragmatic spirit, reject empty slogans, focus on practical services, and work hand in hand with manufacturing enterprises to transform the beautiful vision of Industry 4.0 into tangible production efficiency, jointly ushering in a new era of intelligent manufacturing and creating new value for industrial upgrading